The following are our most widely
used alloys in manufacturing industrial gaskets, their major
characteristics, temperature limits and approximate Brinell
hardness (HB).
CARBON STEEL
Material frequently
used in manufacturing jacketed gaskets and Ring Joints. Due to
its low resistance to corrosion it should not be used in water,
diluted acids or saline solutions. It may be used in some
alkalis and in some concentrated acids. Temperature limit 900° F
(500° C).
Approximate Hardness: 90 to 120 HB.
STAINLESS
STEEL AISI 304
Alloy with 18% Cr
and 8% Ni is the material most used in the manufacturing of
industrial gaskets due to its excellent resistance to corrosion,
low cost and availability in the market. Its maximum operating
temperature is 1400° F (760° C). Due to Stress and Intergranular
Corrosion, its continuous service temperature is limited to 790°
F (420° C).
Approximate Hardness: 160 HB.
STAINLESS
STEEL AISI 304L
It has the same
resistance to corrosion as the AISI 304. Since its Carbon
content is limited to 0.03%, it has less Intergranular Carbon
precipitation and therefore less Intergranular Corrosion. Its
operational limit for continuous service is 1400° F (760° C). It
is susceptible to Stress Corrosion.
Approximate Hardness: 160 HB and in some cases,140 HB.
STAINLESS
STEEL AISI 316
This alloy with 18%
Ni, 13% Cr and 2% Mo, offers excellent resistance to corrosion.
It can have carbonate precipitation at temperatures between 860°
F (460° C) and 1650° F (900° C), under severe corrosion
conditions. Maximum recommended temperature for continuous
service is 1400° F (760° C).
Approximate Hardness: 160 HB.
STAINLESS
STEEL AISI 316L
It has the same
chemical composition as the AISI 316 but its Carbon content is
limited to 0.03%, which inhibits the Intergranular Carbon
precipitation and consequently, the Intergranular Corrosion. The
maximum service temperature is 1400° F (760° C).
Approximate Hardness: 160 HB.
STAINLESS
STEEL AISI 321
Austenitic stainless
steel alloy with 18% Cr and 10% Ni stabilized with Ti, which
reduces the Intergranular Carbon precipitation and also the
Intergranular Corrosion. It can be used in temperatures up to
1500°F (815°C).
Approximate Hardness: 160 HB.
STAINLESS
STEEL AISI 347
Alloy similar to the
AISI 304 stabilized with Cb and Ta to reduce carbonate
precipitation and Intergranular Corrosion. It is subject to
Stress Corrosion. Has good performance in high temperature
corrosive service. Maximum temperature: 1550° F (815° C).
Approximate Hardness: 160 HB.
MONEL
Alloy with 67% Ni
and 30% Cu, it offers excellent resistance to the majority of
acids and alkalis, except to extremely oxidant acids. Subject to
stress corrosion and therefore should not be used in the
presence of fluorine-silicon acid and Mercury. In combination
with PTFE, it is used frequently in spiral wound gaskets for
severe corrosion services, such as Hydrofluoric acid. Operating
maximum temperature: 1500° F (815° C).
Approximate Hardness: 95 HB.
NICKEL 200
Alloy with 99% Ni,
offers great resistance to caustic solutions, even thought it
does not have the same global resistance of Monel. It is also
used in spiral wound and jacketed gaskets for special
applications. Maximum operating temperature: 1400 F (760° C).
Approximate Hardness: 110 HB.
COPPER
Material often used
in small dimension gaskets, where the maximum seating stress is
limited. Maximum operating temperature: 500° F (260° C).
Approximate Hardness: 80 HB.
ALUMINUM
Due to its excellent
resistance to corrosion and easy handling it is very often used
in manufacturing gaskets. Maximum service temperature: 860° F
(460° C).
Approximate Hardness: 35 HB.
INCONEL
Alloy with 77% Ni,
15% Cr and 7% Fe, it has excellent corrosion resistance from
cryogenic to high temperatures. Temperature limit: 2000° F
(1100° C).
Approximate Hardness: 150 HB.
TITANIUM
Metal with excellent
corrosion properties in elevated temperatures, oxidant service,
Nitric acid and caustic solutions. Temperature limit: 2000° F
(1100° C).
Approximate Hardness: 215 HB.